what are drum brakes and how it works ?

 Drum brakes work on constant principle as disc brakes: Shoes press against a spinning surface. during this system, that surface is named a drum.

Many cars have drum brakes on the rear wheels and disc brakes on the front. Drum brakes have a lot of components than disc brakes and ar more durable to service, however they're more cost-effective to manufacture, and that they simply incorporate AN brake mechanism.

In this article, we'll learn specifically however a drum brakes system works, examine the brake setup and verify what reasonably sexual union drum brakes would like.

Let's begin with the fundamentals.

The drum brakes

 ­The dru­m brake could look difficult, and it will be pretty discouraging after you open one up. Let\'s break it down and make a case for what every bit will.

Like the disk brake, the drum brakes has 2 brake shoes and a piston. however the drum brakes conjointly has AN claims adjustor mechanism, AN brake mechanism and plenty of springs.

First, the basics: Figure five shows solely the components that offer stopping power.

When you hit the treadle, the piston pushes the brake shoes against the drum. that is pretty simple, however why will we would like all of these springs?

­This is wherever it gets alittle a lot of difficult. several drum brakes ar self-actuating. Figure five shows that because the brake shoes contact the drum, there\'s a form of wedging action, that has the result of pressing the shoes into the drum with a lot of force.

The extra braking force provided by the wedging action permits drum brakes to use a smaller piston than disc brakes. But, thanks to the wedging action, the shoes should be force removed from the drum once the brakes ar free. this is often the explanation for a few of the springs. alternative springs facilitate hold the brake shoes in situ and come the claims adjustor arm once it actuates.


Brake claims adjustor


­ ­For the drum brakes to operate properly, the brake shoes should stay near the drum while not touching it. If they get too remote from the drum (as the shoes agitate, for instance), the piston would require a lot of fluid to travel that distance, and your treadle can sink nearer to the ground after you apply the brakes. this is often why most drum brakes have AN automatic claims adjustor.

Now let's add within the components of the claims adjustor mechanism. The claims adjustor uses the self-actuation principle we tend to mentioned on top of.
Figure 7. drum brakes claims adjustor operative

In Figure seven, you\'ll see that because the pad wears down, extra space can kind between the shoe and therefore the drum. every time the automotive stops whereas in reverse, the shoe is force tight against the drum. once the gap gets large enough, the adjusting lever rocks enough to advance the claims adjustor gear by one tooth. The claims adjustor has threads thereon, sort of a bolt, in order that it unscrews alittle bit once it turns, protraction to fill within the gap. once the brake shoes wear a little a lot of, the claims adjustor will advance once more, therefore it invariably keeps the shoes near the drum.

Some cars have AN claims adjustor that's motivated once the brake is applied. this kind of claims adjustor will kick off of adjustment if the brake isn't used for long periods of your time. therefore if you have got this kind of claims adjustor, you must apply your brake a minimum of once every week.

The Emergency brake


­ The e­mergency brake on a automotive needs to be motivated by a special power supply than the first braking system. The drum brakes style permits for an easy cable propulsion mechanism. Click here to examine AN brake in action.
When the brake is motivated, a cable pulls on the lever, that forces the 2 shoes apart.


Servicing of Drum


­The most typical service needed for drum brakes is dynamic  the brake shoes. Some drum brakes offer AN examination hole on the rear facet, wherever you\'ll see what proportion material is left on the shoe. Brake shoes ought to get replaced once the friction material has worn right down to inside 1/32 in. (0.8 mm) of the rivets. If the friction material is secured to the backing plate (no rivets), then the shoes ought to get replaced once they have solely 1/16 in. (1.6 mm) of fabric left.

Just as in disc brakes, deep scores typically get worn into brake drums. If a worn-out shoe is employed for the too long, rivets that hold the friction material to the backing will wear grooves into the drum. A badly scored drum will typically be repaired by refinishing. wherever disc brakes have a minimum allowable thickness, drum brakes have a most allowable diameter. Since the contact surface is that the within the drum, as you take away material from the drum brakes the diameter gets larger.

Diagram of Drum Brake


Now let's place it all at once. The drum brakes diagram below shows however all the components of the brake work along.

For a lot of brake topics and links to connected machine articles, look at the links on consequent page.­
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